Square-edged

The simplest design of an orifice plate is the square-edged, concentric orifice. This type of orifice plate is manufactured by machining a precise, straight hole in the middle of a thin metal plate. Looking at a side view of a square-edged concentric orifice plate reveals sharp edges (90o corners) at the hole:

Square-edged orifice plates may be installed in either direction since the orifice plate “appears” exactly the same from either direction of the fluid approach. In fact, this allows square-edged orifice plates to be used for measuring bidirectional flow rates (where the fluid flow direction reverses itself from time to time). A text label printed on the “paddle” of any orifice plate customarily identifies the upstream side of that plate, but in the case of the square-edged orifice plate, it does not matter.

The purpose of having a square edge on the hole in an orifice plate is to minimize contact with the fast-moving moving fluid stream going through the hole. Ideally, this edge will be knife sharp. If the orifice plate is relatively thick (1/8 or an inch or more), it may be necessary to bevel the downstream side of the hole to further minimize contact with the fluid stream:

Looking at the side-view of this orifice plate, the intended direction of flow is left-to-right, with the sharp edge facing the incoming fluid stream and the bevel providing a non-contact outlet for the fluid. Beveled orifice plates are obviously unidirectional and must be installed with the paddle text facing upstream.

Other square-edged orifice plates exist to address conditions where gas bubbles or solid particles may be present in liquid flows, or where liquid droplets or solid particles may be present in gas flows. The first of this type is called the eccentric orifice plate, where the hole is located off-center to allow the undesired portions of the fluid to pass through the orifice rather than build up on the upstream face:

For gas flows, the hole should be offset downward, so any liquid droplets or solid particles may easily pass through. For liquid flows, the hole should be offset upward to allow gas bubbles to pass through and offset downward to allow heavy solids to pass through.

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